Catering the needs of Railways

VARTM & RTM

VARTM & RTM- ATLAS Composites Private Limited manufactures and supplies number of products catering the needs of Railways segments which are being produced through above mentioned major manufacturing process.

VARTM/RTM

Vacuum assisted resin transfer molding (VARTM) is likely the most common acronym of all used in the discussion of low pressure closed mold reinforced composite molding. The often used VARTM acronym is most accurately applied to the process of vacuum infusion, that is where the composite is molded using a rigid mold to provide part geometry and a thin flexible membrane over the fiber, with outer atmospheric pressure compressing the fiber tight against the rigid mold surface. It should be noted however that VARTM simply means to add vacuum at the exit vent of the molding tool, thus any form of resin transfer molding in which vacuum is applied to the vent would qualify for the VARTM association. Often, the aerospace industry will have very high fiber volume composites molded within a rigid matched mold set in which the fixed cavity mold is clamped closed using a press and the resin injection pressures typically range less than 100 psi, yet could be as high as 600psi as used to fill the mold encapsulating the dry fiber within.

Required Strengths:

Reviewing the fact that the vast majority of molded parts have over the years adopted the typical fiber loading of 30% by weight as sufficient for most all applications, variations of resins have then enhanced the fiber properties for specific needs of heat or corrosion, as well as, surface finish. The other factor that is common to the most applications is the need for “stiffness” or “flex modulus”. Here in lies the issue with the VARTM process, by the fact that there is only one mold surface and the amount of fiber loaded upon that surface sets the part thickness, using the same fiber loading value per square area in the VARTM process as would be used for the other molding process, yields a much thinner laminate and thus a much more flexible laminate.

RTM

Resin transfer molding (RTM) process, in which fibers are first placed in a closed mold, followed by injection of a thermosetting plastic resin into the mold, making a continuous matrix around the fibers. Resin transfer moulding (RTM) represents a viable alternative to pre-pregs and autoclave-based composites production. It includes a rigid closed mould. The process starts with the reinforcement mat, or woven roving, being draped in the bottom half of the mould. Then, the top mould is closed and catalyzed, low-viscosity (heated) resin is pumped in under pressure, displacing the air and venting it at the edges until the mould is filled. The mould is clamped and the resin allowed to cure. As main advantages of RTM, the composite dimensions depend only on the mould shape, the obtained composites have good surface finish on both of their sides and they are ready to be used without further treating. This process is cheaper than others and is gaining popularity; many aerospace components are manufactured by RTM, such as door pillars, stringers, stiffened panels, rudder tips and ribs.
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    Contact Info

    Phone number

    +91 98240 76500

    +91 98240 71397

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    tushar@atlascomposites.in

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    SF/201-202, Sevoraite Complex, Vinayak Society, Akota, Vadodara 390020